Your Reliable Furniture Manufacturer

Most Popular Products of Rayleigh Furniture

Get what you need even the customized furniture

As a front-runner in the upholstered furniture manufacturing sector, Rayleigh has been successfully delivering top-notch upholstered furniture to both large and small brands for over three decades. Our rich expertise and unwavering commitment to quality assurance have solidified our market position.

Our stable furniture manufacturing process is headquartered in Shanghai, China, where we’ve set up a sophisticated factory and sales office. Here, we’ve established a mature supply chain for upholstered furniture manufacturing and sales, extending our global coverage for furniture distributors. We’re passionate about our business and constantly push the boundaries of our expertise, delivering high-quality, innovative, and eco-friendly product solutions to a wide range of international brands.

Rayleigh Furniture foster strong relationships with leading furniture agents and distributors worldwide, manufacturing and supplying high-quality upholstered beds, sofas, chairs, and more. Upholstered furniture, the centerpiece of any living environment, demands innovation—a challenge that our designers are ready for. They continuously explore new possibilities in style, material, function, and structure, addressing the unique needs of diverse markets.

Why Choose Rayleigh Furniture

Your Best Upholstery Furniture Manufacturer and Supplier in China

Cost-effective Products

Rayleigh Furniture focuses on providing cost-effective upholstered furniture, with detailed cost calculation and control at every stage to maximize product utility and enhance cost-effectiveness.

Certified Quality

Rayleigh holds CE and ISO certifications, demonstrating the company's firm commitment to quality and safety standards.

Innovation

Upholstered furniture, essential to our living spaces, mirrors human ergonomics. Rayleigh Furniture prioritizes its innovative redesign. Constant experimentation with furniture style, raw materials, furniture functions, and structures allows us to cater to diverse market desires for unique products Rayleigh know that only innovation can help our customers gain market recognition

Continuous Innovation

Rayleigh's design team consistently explores new possibilities in furniture design, whether in style, material, function, or structure. They are continuously innovating to meet the demands of various markets.

Rich Experience and Expertise

Rayleigh boasts over 30 years of experience in the upholstered furniture manufacturing industry, offering deep industry knowledge and a wealth of practical experience.

Value-for-money

Rayleigh Furniture specialize in delivering cost-effective upholstered furniture.Our focus spans the entire process—from furniture design, material selection, manufacturing, and quality testing, to packaging and transportation. All steps prioritize high-quality, detailed cost management. Our goal: Improve the utilization rate of product raw materials and shorten the nodes of each circulation link, improve service quality, and provide higher cost performance!

Customer-centric Service:

Rayleigh is committed to bringing clients' furniture concepts to life efficiently and cost-effectively, while staying attuned to market trends and customer needs through regular industry engagement.

Global Supply Chain and Business Network:

With a manufacturing factory and sales office in Shanghai, China, Rayleigh Furniture has established a mature supply chain for upholstered furniture manufacturing and sales.

Services

Rayleigh assure complete design, production, transportation, and post-sales support for our furniture dealers and agents, amplifying their local market competitiveness. We're always ready to assist our furniture dealers, resolving issues promptly and efficiently. Quickly quotations, production tracking, customized furniture, and technical support—these constitute our basic service commitment to our customers!

Upholstered Furniture Manufacturing Process

Raw Material Processing for Frame Construction

Initially, as per the dimension specifications required by the order, the procured raw materials undergo a process of ripping, cutting, and sanding. The cut materials are then assembled into the foundational frame for upholstered furniture. It is crucial to treat the frame for moisture-resistance, corrosion-resistance, and pest-proofing. Depending on the grade of the upholstered item, 0.2-0.4 centimeters thick plywood can be used as a flat base material.

Fabric Cutting

Upholstered furniture primarily utilizes leather and cloth as fabric. To cater to usage, these fabrics need to undergo preparation and cutting. As per the order’s requirements, the quality of the fabric is first scrutinized, problematic areas in the leather are avoided, followed by a thoughtful layout, and finally cut and shaped manually according to templates, before being sorted and packed. This step is critical to the final appearance and quality of upholstered furniture. If cloth is being used, electric shears can boost efficiency; whereas leather must be hand-cut to ensure quality.

Sewing and Stitching

Utilizing a flatbed sewing machine, the cut fabric pieces are pieced together. This step significantly influences the appearance and quality of the upholstered furniture.

Topstitching for Decoration

A single-needle lathe is used to create a topstitch, adding decorative lines to emphasize the shape as per design needs. Then a double-needle lathe is used to further strengthen the stitches, ensuring they are firmly reinforced to prevent cracking.

Sponge Adhesion

High-density sponge is accurately bonded to the frame’s skeleton, providing elastic support for the upholstery. Precise sponge adhesion is key; otherwise, it can impact the finished product’s appearance.

Semi-finished Product Inspection

The upholstery and the inner frame are inspected to ensure they conform to the technical specifications.

Leather Cover Fixation

The cushion’s leather cover is inserted into the seat frame and secured with appropriate nails to achieve a natural look.

Assembly and Installation

The external frame, kickstand, armrests, and base are installed and test fitted, then adjusted to ensure optimal usability.

Finished Product Inspection

A comprehensive inspection is carried out on the finished product to ensure that the quality meets the standards.

Packaging

Once the product is deemed qualified, it is packaged and prepared for shipment or sale.

Accept Customized Furniture

As a professional furniture manufacturer,sofa factory,bed factory, Rayleigh Furniture understand that the era of mainstream, ready-made furniture has given way to modern consumer tastes and trends. With rapidly evolving aesthetics, more customers now opt for customized furniture. Leveraging our expertise, we help our furniture dealers and agents stay abreast of market demands. In line with market trends, we offer timely services in customized furniture design and manufacturing.

What Rayleigh Furniture Manufacturing

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Rayleigh Furniture Attended the Exhibitions

Specializing in upholstered furniture, Rayleighis expanding its global footprint. Rayleigh Furniture is dedicated to the research, development, production, and sales of these products. With decades of development, we’ve grown our production capacity, enriched our product portfolio, and established a global presence, becoming a leading upholstered furniture manufacturer. Rayleigh Furniture continuously build bridges of communication with our customers, both new and old. Besides welcoming factory visits from local and international furniture dealers and agents, we also make overseas customer visits. Furthermore, Rayleigh participate in professional furniture exhibitions both at home and abroad every year to showcase our latest products to customers.

What Our Clients Say About Us

"I'm extremely impressed with the quality and design of the upholstery furniture provided by Rayleigh Furniture. Their innovative and modern designs have been a huge hit in our showroom, really resonating with our American customers' taste for comfort and style. Customer service was top-notch - timely, effective, and dedicated. The commitment to sustainability also aligns with our company's values. Looking forward to our continued partnership.”

John PattersonPurchasing manager

“We've been importing upholstery furniture from Rayleigh Furniture for a while now, and we couldn't be happier. The vibrant colors and the unique patterns of the products are a perfect match for the lively aesthetic of our Brazilian clientele. The furniture is durable, and comfortable, clearly reflecting the high-quality craftsmanship. We have also appreciated Rayleigh's willingness to adapt designs to our specific market needs.”

Rodrigo SilvaBoss of Furniture Rending Company

“As a furniture retailer in Australia, quality and durability are at the top of our list, given the country's varied climates. The upholstery furniture from Rayleigh Furniture has exceeded our expectations. The products are well-crafted, stylish, and hold up well under our tough weather conditions. The eco-friendly materials used are a great selling point for our environmentally-conscious customers.”

Charlotte HughesManager

“In Saudi Arabia, we value tradition and luxury in our home furnishings. The upholstery furniture supplied by Rayleigh Furniture wonderfully captures that spirit with a touch of modern design. The comfort, intricate detailing, and luxurious feel of the products have made them very popular among our clientele. They also appreciated the option to customize furniture according to their preferences.”

Abdullah Al-FarsiFurniture Distributor

“Our UAE customers appreciate sophistication and luxury, and this upholstery furniture manufacturer has consistently delivered on both. The quality of materials, coupled with sleek and contemporary designs, has made these pieces a central attraction in our showrooms. The factory's dedication to customer service, punctual delivery, and ability to handle bulk orders efficiently has truly set them apart.”

Ahmed Al-RashedFurniture Wholesaler